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Using the Correct Type of Grout

by Roger

There are three basic types of grout available for your tile installation. They are:

  • Non-Sanded (also known as Unsanded)
  • Sanded
  • Epoxy

Choosing the correct grout for your particular installation will not only complete the job correctly, it will also cut down on maintenance. Properly installed and sealed grout will last for the life of your tile. So which to use and when?

Non-Sanded (or Unsanded) Grout

Unsanded grout is made specifically for grout lines smaller than 1/8 inch wide.  This is a general rule. I use unsanded grout only in tile with grout lines smaller than 1/16″. Unsanded grout (all grout to different degrees) will shrink as it cures. The reason for only using it in smaller grout lines is the wider the grout lines, the more grout must be used to fill them. The more grout you have, the more it will shrink. If you try to fill grout lines that are too large the grout will shrink enough to pull away from the sides of the tile.

Unsanded grout is easier to work with, especially on vertical surfaces such as a shower wall, because  it is “stickier” than the sanded variety. You can spread it onto the wall and it will stick there while you force it into the grout lines. It is also much easier on the hands than sanded.  Although it is easier to work with, you need to make sure that the application for which you are using it is correct.

Sanded Grout

Sanded Grout is used for any size grout lines 1/8″ and wider. Although the specifications state unsanded grout be used in grout lines that are exactly 1/8″, you really should use sanded for them. It will ensure proper adhesion to your tile and guard against too much shrinkage. No, not Seinfeld shrinkage, grout shrinkage.

Sanded grout has fine sand added to it. This prevents the grout from shrinking too much as it cures. That’s why it is used for larger grout lines and should be used for the majority of tile installations.

If you have a polished stone such as granite, marble, limestone, and some polished travertine, you should be careful about using sanded grout. While sanded may be the correct choice for the size of grout lines, it may not be the best choice. Depending upon the polish of the stone the sand in the grout may actually scratch it. If you decide to use sanded make sure you test it in an inconspicuous area first to ensure it will not scratch your finish. Or use epoxy which would be a better choice anyway.

Epoxy Grout

Epoxy grout is the top of the line and best choice for any tile application. It can be substituted for sanded or unsanded grout.  It is more sturdy than both as well as being waterproof and stain resistant.

Epoxy is a two or three part chemical consisting of the base and the activator. With some brands the color is an additional part that must be added. Once the parts are mixed a chemical reaction begins. From that point, depending on the brand of epoxy, you have only a limited amount of time to get everything grouted before the grout becomes stiff enough to be unworkable. When it reaches that point, if you do not have everything grouted you are SOL.

To help slow the cure time you can mix your epoxy then put half of it in the freezer. The cold air will slow the chemical reaction and lengthen the working time. You can then work with the other half until it is all used. Clean it up, wipe everything down, then grab the second half out of the freezer and finish up. When you first pull it out of the freezer it will be, well, frozen. It thaws quickly, though, so should be workable within a few minutes. This essentially doubles the working time of your grout and ensures you don’t have to rush through it.

Since epoxy grout does not contain sand (or at least not in the classic sense of sand) it will not scratch your tile. If you have highly polished granite or marble that’s important.

Different brands of epoxy have different working times as well as some being more difficult to work with than others. The brand with which I have had the most luck and the only brand I ever use is SpectraLOCK from Laticrete. It has a longer working time than any other epoxy grout (at least any I’ve ever used) and is virtually stain proof. Please don’t take that to mean the you can grout a jacuzzi with it, fill it with cherry kool-aid, and expect it not to be pink (Don’t do that). It just means that for all intents and purposes it will not stain without concerted effort. In my opinion it is the best on the market.

The only drawback of epoxy grout would be the price. It is fairly expensive. When weighed against the upside, however, it is well worth it. Low maintenance demands and high durability of epoxy grout make it well worth the money.

Picking the correct grout for your application is a key part of a proper tile installation. If you choose incorrectly you could end up with a multitude of problems and headaches. Grout, chosen and installed correctly, will complete your tile installation and push it from a good tile job to a great one. Do not underestimate the power of the grout.

Tell your friends what a jackass I am!
How Large Should Grout Lines Be? — The Floor Elf
April 14, 2009 at 9:30 pm
Jane February 3, 2012 at 4:09 pm

Hey Roger:
 
Went to Lowe’s today to pick up the TEC grout, but they only have premixed. Bags are special order, so I ordered a couple, and four tubes of caulk in Mocha. It’s sanded caulk, to go with the sanded grout. Is this recommended? The bags of 25# grout run $8.34 each, the caulk is $14.10 a tube, with a minimum order of 4, so that’s what I ordered. I went back to make sure he ordered me the right kind of grout, because that price is something I’ve never seen before. My receipt says it’s correct, and he said it was direct from the manufacturer. Can this stuff really be this cheap?

Reply

Roger February 3, 2012 at 8:26 pm

The regular tec grout is normally in line with the other brands. Are you sure they ordered the 25# bag? Because that sounds more like the price of a 10# box. The caulk sounds right.

Reply

Jane February 3, 2012 at 8:58 pm

It sure does sound like that, which is why when I saw the price, I went back to the department after checking out and asked the guy if he was sure he ordered the 25# bag. It says 25# on my receipt, and he assured me that he ordered directly from the company. I said OK, but asked him why it states on their website that a 25# bag is $13.97. He said to me again, I ordered directly from the manufacturer. Time will tell, David seems to think they f**ked up somehow, and I will only know when my order comes in. Funny, World of Tile’s Sanded caulk is $10 a tube. I cannot be running all over town to get the best price on EVERYTHING. Got the C-Cure floor grout, and am happy about that. What I will do is go back to Lowe’s Monday and make them call the company again to make sure that my order is correct. What else can I do, Call TEC directly? I don’t have any contact info for them. If I get a 25# bag for $8, I guess I scored and it was their mistake. I’ll know on the 13th. I can always go to WOT and pay $25.99 for a bag of grout. OUCH!

Reply

Joe Jeezy January 31, 2012 at 8:00 pm

I am using Mapei – “Slate sanded grout” for my ceramic tile floor. I used 1/16″ spacers. Anything i need to know?

I used the Laticrete epoxy grout (sea glass) for my shower walls – which btw made it look almost white instead of the greenish look it should have been and also I used lowes TEC dolorean grey for the bottom section of my walls (with a 1/8th joint and sanded) and also I used SPECTRA-LOK  – MINT (Sanded – 1/8th joint) for the top section of my walls.

4 different types/brands of grout in 1 bathroom. And im a first time grouter. I think the epoxy was the best choice BESIDES the color it turned out to be.  It was easy to work with, easy to clean up. BUT it does leave a invisible glaze on the tiles. The only way I noticed is when I was cleaning the tiles that are not being used with the epoxy grout. When you wet the tiles that are with the epoxy, they dont appear wet, They appear always dry compared to the tiles next to them that look wet. Thats the only way i can see this “film/glaze” But luckily when i go to install my shower doors, it will seperate this and it will not be noticablle.

Good Luck everyone  

Reply

Roger January 31, 2012 at 9:49 pm

Hi Joe,

You can use a mild sulfamic acid solution to get rid of the epoxy grout haze.

Reply

Jane January 30, 2012 at 7:36 pm

Roger:
 
Lowe’s sells TEC grout. But it’s $14 a bag. Is this the same stuff you use?

Reply

Roger January 30, 2012 at 8:08 pm

TEC grout (the regular accucolor) is nice and consistent and TEC’s accucolorXT has been a perfect match every time I’ve used it. Be sure to follow the instructions exactly.

Reply

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