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	<title>The Floor Elf &#187; Grout</title>
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	<description>Help with all your tile needs (and extreme jackassery!)</description>
	<lastBuildDate>Mon, 07 May 2012 05:38:55 +0000</lastBuildDate>
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		<title>Working with SpectraLOCK Pro Premium Grout</title>
		<link>http://floorelf.com/working-with-spectralock-pro-premium-grout</link>
		<comments>http://floorelf.com/working-with-spectralock-pro-premium-grout#comments</comments>
		<pubDate>Sat, 25 Feb 2012 04:53:30 +0000</pubDate>
		<dc:creator>Roger</dc:creator>
				<category><![CDATA[Cleaning]]></category>
		<category><![CDATA[Grout]]></category>
		<category><![CDATA[Tile]]></category>
		<category><![CDATA[epoxy]]></category>
		<category><![CDATA[grout lines]]></category>
		<category><![CDATA[spectralock]]></category>
		<category><![CDATA[stains]]></category>

		<guid isPermaLink="false">http://floorelf.com/?p=1919</guid>
		<description><![CDATA[Anyone who reads my blog (and lets be honest &#8211; who doesn&#8217;t?) knows that I am a diehard SpectraLOCK junkie. For those who don&#8217;t know what that is, SpectraLOCK is an epoxy grout made by Laticrete. It is stain-proof, pet-proof, and bullet-proof! (Don&#8217;t try that, it&#8217;ll really piss off the wife&#8230;) If you don&#8217;t know [...]]]></description>
			<content:encoded><![CDATA[<p></p><p><a href="http://floorelf.com/wp-content/uploads/2012/02/spectralock-pro.gif"><img class="size-full wp-image-1974 alignleft" title="spectralock-pro" src="http://floorelf.com/wp-content/uploads/2012/02/spectralock-pro.gif" alt="" width="300" height="76" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/SpectralockPP.jpg"><img class="alignright  wp-image-1977" title="Spectralock Pro Premium" src="http://floorelf.com/wp-content/uploads/2012/02/SpectralockPP-300x295.jpg" alt="Spectralock Pro Premium" width="240" height="236" /></a>Anyone who reads my blog (and lets be honest &#8211; who doesn&#8217;t?) knows that I am a diehard SpectraLOCK junkie. For those who don&#8217;t know what that is, SpectraLOCK is an epoxy grout made by Laticrete. It is stain-proof, pet-proof, and bullet-proof! (Don&#8217;t try that, it&#8217;ll really piss off the wife&#8230;) If you don&#8217;t know any of that &#8211; you need to read my blog more! <img src='http://floorelf.com/wp-includes/images/smilies/icon_snowball.gif' alt=':guedo:' class='wp-smiley' />  So just like everything I love &#8211; it changed.</p>
<p>Laticrete has recently come out with SpectraLOCK Pro Premium grout. A little birdie told me that this will replace the SpectraLOCK pro grout in the near future. Given that, I need to figure out how to use it &#8211; because it works differently than the stuff I&#8217;m used to. The difference in the workability may very well be due to the temperature, humidity, <del>hangover</del> flu bug, or any number of factors on the particular days I was working with it.</p>
<p>But it just doesn&#8217;t feel &#8216;normal&#8217; to me &#8211; you know? It seems like it tightens up (gets stiff) and starts to roll out of the grout joints more quickly than the other stuff did. So, as with any installation product, if it begins to cure faster than you can use it you should just mix up smaller batches. And being the awesome DIY crowd you are &#8211; it&#8217;s probably a good idea for you to know how to do that anyway. So this is the best way I&#8217;ve found to do it.</p>
<p><span id="more-1919"></span></p>
<p>A few basics first: SpectraLOCK is sold in different unit sizes. The base unit is called &#8230; wait for it &#8230; a FULL unit! Wait, where you goin&#8217;? This isn&#8217;t complicated like the metric system or anything, stick around. There is also the COMMERCIAL unit, which is what I buy (and you likely will not need) and it contains four full units. There is also the MINI unit &#8211; this is 1/4 of a full unit.</p>
<p>So: 1 commercial unit = 4 full units and 1 full unit = 4 mini units. Now, you can split up whatever you feel comfortable with, I split the full units into mini units. And this is what I&#8217;m about to show you. However, if you feel the need to split them into smaller units, or split the mini units into smaller units you can do that as well, you&#8217;ll just need to change the measurements.</p>
<p>When you break down the components into smaller units you need to do it by weight. I don&#8217;t see why splitting the liquids down by volume would be significantly different &#8211; but I was always told to break them down by weight. So do that. Really.</p>
<p>SpectraLOCK has three components, the part A and part B liquids and the part C powder. The part A is the yellow stuff in the foil bag, part B is the white stuff. Part C powder is in the carton. For this I&#8217;ll be splitting up one full unit so the bags and carton may look larger than what you have &#8211; mine&#8217;s bigger! <img src='http://floorelf.com/wp-includes/images/smilies/icon_banana.gif' alt=':dance:' class='wp-smiley' /> </p>
<p>You want to have a scale (scrape off the *ahem* &#8216;illegal substances&#8217;) and some one-quart ziploc baggies (the unused ones). For a full unit you&#8217;ll want to split each liquid into four baggies. Each liquid baggie weighs a different amount! So don&#8217;t just go puttin&#8217; the same amount of everything in all the bags, it won&#8217;t work, you&#8217;ll have 1/2lb. of the white liquid left &#8211; then whaddya gonna do?</p>

<a href="http://floorelf.com/wp-content/gallery/spectralock/cimg5582.jpg" title="Splitting SpectraLOCK into smaller batches" class="shutterset_singlepic97" >
	<img class="ngg-singlepic ngg-right" src="http://floorelf.com/wp-content/gallery/cache/97__320x240_cimg5582.jpg" alt="Splitting SpectraLOCK into smaller batches" title="Splitting SpectraLOCK into smaller batches" />
</a>

<ul>
<li>Part A (foil bag) has 5 ounces of liquid in each baggie (4 baggies)</li>
<li>Part B (white liquid) has 5.2 ounces in each baggie (4 baggies)</li>
<li>Part C (powder) has 2.25 pounds in each baggie &#8211; or whatever you choose to dump it into (4 of &#8216;em)</li>
</ul>
<p>Just measure out all those components and zip them up. Once you&#8217;re done with that you&#8217;re ready to mix smaller batches in workable sizes. I just measure out the powder as I go along &#8211; I&#8217;m a rebel like that. <img src='http://floorelf.com/wp-includes/images/smilies/icon_cool2.gif' alt='8)' class='wp-smiley' /> </p>
<p>AGAIN! If you have smaller units or want smaller batches you&#8217;ll have smaller measurements. You just need to weigh out what you have and split them into equal parts.</p>
<p>The photo above shows one full unit in the back, the two large bags and the carton, and one of the smaller units after I&#8217;ve measured them out, the two small baggies and the cup of powder. The amounts in the baggies and the cup is what you&#8217;ll be working with at one time.</p>
<p>To mix them just get yourself a nice clean container (scrub the <del>beer</del> coffee rings out of it) and add the two liquids together. Just roll up the baggie from the zipper side down until you have no room left to roll (like toothpaste) and snip off the corner of it with scissors. You can then squeeze all the liquid out of it with a minimum of mess.</p>
<p><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5583.jpg"><img class="alignleft  wp-image-1938" title="Snip off the end of the bag" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5583-300x225.jpg" alt="Snip off the end of the bag" width="270" height="203" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5584.jpg"><img class="alignright  wp-image-1939" title="Squeeze it out like toothpaste" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5584-300x225.jpg" alt="Squeeze it out like toothpaste" width="270" height="203" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5586.jpg"><img class="alignleft  wp-image-1941" title="Snip off the tip" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5586-300x225.jpg" alt="Snip off the tip" width="270" height="203" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5587.jpg"><img class="alignright  wp-image-1942" title="Squeeze it out like toothpaste" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5587-300x225.jpg" alt="Squeeze it out like toothpaste" width="270" height="203" /></a></p>
<p>&nbsp;</p>
<p>Once you get those in there YOU NEED TO MIX THE LIQUID TOGETHER! Do that before adding the powder, or it&#8217;s gonna be one big mess you don&#8217;t wanna deal with &#8211; take my word on that. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' /> </p>
<p><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5595.jpg"><img class="alignleft  wp-image-1950" title="MIx the liquids together before adding powder!" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5595-e1330137694531-300x225.jpg" alt="MIx the liquids together before adding powder!" width="270" height="203" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5596.jpg"><img class="alignright  wp-image-1951" title="MIx the liquids together before adding powder!" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5596-300x225.jpg" alt="MIx the liquids together before adding powder!" width="270" height="203" /></a></p>
<p>&nbsp;</p>
<p>Once you get your liquids mixed together you can add the powder. Add about 75% of the powder first and mix it all up. Get a nice, smooth consistency, then you can add the rest of the powder. This helps get everything mixed evenly whereas if you dump it all in there and mix it you&#8217;ll spend more time getting an even mixture.</p>
<p>(Jesus, did I just type &#8216;whereas&#8217;??? I need a <del>beer</del> nap&#8230;)</p>
<p><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5588.jpg"><img class="alignleft  wp-image-1943" title="Add about 75 percent of the powder" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5588-300x225.jpg" alt="Add about 75 percent of the powder" width="270" height="203" /></a><a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5590.jpg"><img class="alignright  wp-image-1945" title="MIx it up well" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5590-300x225.jpg" alt="MIx it up well" width="270" height="203" /></a></p>
<div id="attachment_1946" class="wp-caption aligncenter" style="width: 585px">
	<a href="http://floorelf.com/wp-content/uploads/2012/02/CIMG5591.jpg"><img class="size-large wp-image-1946" title="Then add the rest of the powder and MIx it up well" src="http://floorelf.com/wp-content/uploads/2012/02/CIMG5591-585x438.jpg" alt="Then add the rest of the powder and MIx it up well" width="585" height="438" /></a>
	<p class="wp-caption-text">Here&#39;s your grout - get to it! Quickly, damnit!</p>
</div>
<p>And that&#8217;s it. It&#8217;s all ready to go. When you grout, fill your grout lines and begin washing the tile in about 10-15 minutes. In another 40 minutes or so you can begin the second wash. I&#8217;ve noticed with the new stuff that you&#8217;ll only have about 35-45 minutes of what I consider &#8216;workable&#8217; time. It&#8217;s not like it turns into a rock after 40 minutes, but it does become considerably more difficult to work with.</p>
<p>If you keep your batches small enough to install in that time frame it won&#8217;t be a problem &#8211; it&#8217;s when you go past the viable working time that it starts becoming difficult.</p>
<p>While I have voiced my displeasure with the new mix in a place or two, after I calmed down and <del>sobered up</del> thought about it I realized that SpectraLOCK is still the easiest epoxy grout on the market to work with. That, coupled with the rock solid (pun intended) color match you get from it, SpectraLOCK will still be my epoxy grout of choice.</p>
<p>I just need to quit being such a hard-headed bastard and learn to work with it a bit differently. One of the key factors in doing that is to keep the mixes in manageable batches. Just take your time, a little extra now will go a long way toward the long-term durability of your tile installation. And it <a title="SpectraLOCK vs Kool-aid" href="http://floorelf.com/spectralock-vs-koolaid">WILL be stain-proof</a>!</p>
<p>Here&#8217;s some basic information about the new stuff from Laticrete: <a href="http://www.laticrete.com/architects/products/grouts/epoxy_grouts/productid/78.aspx" target="_blank">Laticrete SpectraLOCK Pro Premium</a></p>
<p>And here&#8217;s a chart for coverage to see exactly how much you&#8217;ll need: <a href="http://www.laticrete.com/architects/coverage_calculations.aspx" target="_blank">Laticrete Grout Coverage Calculator</a></p>
<p>As always if you have any questions at all feel free to post them below. I&#8217;ll answer them once I <del>sober up</del> get home from work.</p>
]]></content:encoded>
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		<slash:comments>60</slash:comments>
		</item>
		<item>
		<title>Shower Tile Basics or Shower Tile 101</title>
		<link>http://floorelf.com/answers</link>
		<comments>http://floorelf.com/answers#comments</comments>
		<pubDate>Tue, 19 Apr 2011 05:31:32 +0000</pubDate>
		<dc:creator>Roger</dc:creator>
				<category><![CDATA[Cleaning]]></category>
		<category><![CDATA[Grout]]></category>
		<category><![CDATA[membranes]]></category>
		<category><![CDATA[Substrates]]></category>
		<category><![CDATA[Tile]]></category>
		<category><![CDATA[backerboard]]></category>
		<category><![CDATA[caulk]]></category>
		<category><![CDATA[cement backerboards]]></category>
		<category><![CDATA[corners]]></category>
		<category><![CDATA[cracking]]></category>
		<category><![CDATA[durability]]></category>
		<category><![CDATA[grout lines]]></category>
		<category><![CDATA[membrane]]></category>
		<category><![CDATA[movement]]></category>
		<category><![CDATA[redgard]]></category>
		<category><![CDATA[shower]]></category>
		<category><![CDATA[shower floor]]></category>
		<category><![CDATA[shower walls]]></category>
		<category><![CDATA[showers]]></category>
		<category><![CDATA[stains]]></category>
		<category><![CDATA[waterproof]]></category>

		<guid isPermaLink="false">http://floorelf.com/?p=1618</guid>
		<description><![CDATA[I get a LOT of questions from my readers about basic shower construction. I understand that my readers don&#8217;t consider this stuff basic and there&#8217;s no problem with that. The problem is that I end up answering the same questions over and over and over&#8230; So, to save what very little is left of my [...]]]></description>
			<content:encoded><![CDATA[<p></p><p>I get a LOT of questions from my readers about basic shower construction. I understand that my readers don&#8217;t consider this stuff basic and there&#8217;s no problem with that. The problem is that I end up answering the same questions over and over and over&#8230; So, to save what very little is left of my sanity (which is a number roughly equivalent to absolute zero) I will cover some basic things here so I can simply reply &#8216;read this&#8217;.</p>
<p>If you&#8217;ve been channeled to this page by one of my smart-ass comments please take no offense to it, I&#8217;m here to help. Please understand that I currently have over 3000 comments (questions) on this site which I&#8217;ve answered &#8211; every one of them. I&#8217;m just trying to make your life (mine) easier.  I will continue to answer every question I&#8217;m asked, I&#8217;m just super cool like that. <img src='http://floorelf.com/wp-includes/images/smilies/icon_cool2.gif' alt='8)' class='wp-smiley' /> If, after reading through this, you still have questions feel free to ask them in the comments below.</p>
<p>You can also download my <a title="Shower Waterproofing Manual" href="http://floorelf.com/waterproof-shower">shower waterproofing manual</a> which should answer a lot of questions and cover basic techniques and methods you may be confused about. Go ahead, it&#8217;s free.  So without further ado (doesn&#8217;t even look like a word, does it?) let&#8217;s get on with it. (For all my readers who feel the need to correct me: I KNOW it&#8217;s actually &#8216;adieu&#8217; &#8211; I was being facetious. Thanks. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' />  )</p>
<p><span id="more-1618"></span></p>
<h2>Leaks</h2>
<p>First and foremost &#8211; tile is <strong>not</strong> waterproof. Grout is <strong>not</strong> waterproof. Adding sealer to your tile or stone will <strong>not</strong> make it waterproof. Your shower should be completely waterproof before a box of tile is even opened! No matter which waterproofing method you choose, proper substrate preparation is the only thing that will make your shower waterproof.</p>
<p>If you have a leak in your shower &#8211; stop using it immediately if at all possible. If that is not possible (it&#8217;s your only shower) have the shower repaired &#8211; immediately. If you see water leaking it is likely not nearly as much water as you don&#8217;t see leaking into your wall cavity and structural framing. By the time you &#8216;see&#8217; most leaks the framing is normally already considerably compromised.</p>
<p>No, there is nothing you can put over your tile to make your shower waterproof if you have a leak &#8211; not even sealer. A tile or stone sealer is made to make your tile and grout stain-resistant, not waterproof. It does this by sealing the pores of the tile and stone to slow (NOT STOP) the absorption of liquid and prevent staining. It only means you have more time to clean up the spilled<span style="color: #000000;"> <del>red wine</del></span> cherry kool-aid before it stains anything.</p>
<h2>Substrates</h2>
<p>Drywall is not an acceptable substrate for your shower unless you are using Schluter Kerdi waterproofing membrane &#8211; that&#8217;s it. Cement backerboards are the standard and there are also other products such as waterproofed, gypsum based boards like Denshield and waterproofed, foam-based sheets like wedi or kerdi board.</p>
<p>Cement backerboards are not waterproof. They are water stable, which simply means that they will not swell or disintegrate when exposed to moisture or water &#8211; they won&#8217;t change size. But they are just like your driveway, they will soak in water, hold water, and dry out, just like your driveway when it rains. If using backerboards there needs to be a waterproof membrane utilized as well.</p>
<h2>Membranes</h2>
<p>If you are using a topical waterproofing membrane such as a liquid like redgard or hydroban, or a sheet like kerdi, <strong>do not</strong> use a moisture or vapor barrier behind your substrate. If you have a vapor or moisture barrier behind your substrate <strong>do not</strong> use a topical membrane on the front of it. This combination creates two waterproof barriers with your substrate sandwiched between them. any vapor or moisture trapped between them has absolutely no way to dissipate. This is lovingly referred to as a &#8216;mold sandwich&#8217;. It is not tasty. Use either a moisture or vapor barrier behind your substrate <strong>or</strong> a topical membrane on the face of it. One or the other &#8211; never both.</p>
<p>With that said, if you want to use a topical liquid such as redgard on the seams of your backerboard, after you tape and mud them, you can do so without problems. If your moisture barrier and backerboards are properly installed there is no real reason to do so &#8211; but if it will help you sleep at night go ahead and do it.</p>
<p>If you are using a topical membrane and you have an exterior wall with either plastic facing or kraft paper facing you need to cut slits into that facing before installing your substrate. If you do not it will create the aforementioned mold sandwich. Give moisture or vapor somewhere to dissipate.</p>
<h2>Shower-tub transitions</h2>
<p>There should be a gap between your tub or acrylic shower base and the bottom of your backerboard. If you are using a traditional barrier waterproofing method you do not need to do anything with this gap. Do not fill it with silicone! This will trap moisture running down your barrier and it will have nowhere to go. If you are using a topical method you can fill it with silicone if you want. If you are using liquid you should fill it with silicone. This creates a waterproof plane between your membrane and the tub or base so water or moisture ends up in the drain rather than in your wall.</p>
<p>When you tile you can tile right over that gap. You should not fill this gap with thinset behind the tile &#8211; it will crack due to movement. Your wall and tub or base will expand and contract at different rates &#8211; it will crack any cement-based product you place between the two. This includes thinset as well as grout. You do not need a solid backing behind your tile over this gap &#8211; it should be less than 1&#8243; wide. You shouldn&#8217;t normally be walking on that tile in that particular spot. Yes, it can just hang there.</p>
<h2>Grout</h2>
<p>If your grout is cracking it is due to movement 99.9% of the time. Type &#8216;cracking&#8217; into the search box up there and you&#8217;ll find in-depth explanations for your viewing pleasure.</p>
<p>If you have white, or lighter than normal grout when you&#8217;re finished grouting it may be efflorescence. This is mainly due to minerals in the water being left on the surface of the grout when the water evaporates. It is usually indicative of either incorrectly mixed grout or using too much water while cleaning the grout &#8211; not wringing out your sponge enough. This is normally only on the surface of your grout. Scratch the very top layer of your grout in an inconspicuous spot with your fingernail. If you have the correct, or at least a darker, color beneath the surface that is the likely cause. The easiest, quickest fix, provided it is only the very top layer, is to get some drywall sanding sponges and go over the grout lines very lightly. Just like burnt toast &#8211; scrape it to the color you like.</p>
<h2>Corners and changes-of-plane</h2>
<p>Caulk. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' /> </p>
<h2>Disagree with me?</h2>
<p>Like any other website I get my fair share of people who disagree with my methods or techniques &#8211; it really doesn&#8217;t bother me. I am more than willing to have a civilized, intelligent conversation about anything tile related. If, however, you simply attack me personally and act like an uncivilized ass I will call you on it &#8211; and not in a nice way. I write this blog in a particular manner, it does not mean that I take my profession lightly &#8211; I most certainly do not. If I wanted to be a pompous bastard I currently have 19 letters I can place after my name &#8211; all tile related. But I&#8217;m not a pompous bastard &#8211; you can just call me Roger. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' /> </p>
<p>If you are a contractor with a customer who has come here for information and I&#8217;ve told them you&#8217;re wrong &#8211; realize that the extent of my knowledge of that particular project is limited to what I&#8217;m told by your customer. It does not mean that I am &#8216;out to get you&#8217; or anything of the sort. I normally limit my replies to those situations by stating the current TCNA and/or ANSI standards pertaining to what I&#8217;m told. If you disagree &#8211; please let me know in a civil manner, If you&#8217;re correct I&#8217;ll back it up &#8211; I do this everyday, too! If you&#8217;re an asshole about it<a href="http://floorelf.com/tile-faqs/comment-page-3#comment-2775"> expect the same in return</a> &#8211; and please have a thesaurus handy to interpret my reply &#8211; I&#8217;m a very well educated asshole.</p>
<p>That&#8217;s it for now. I will likely add to this post on a regular basis. If there is anything I&#8217;ve caused confusion with please, for the love of God, let me know. I can change this page since, you know, it&#8217;s my website and all. If you have any questions at all please ask them below &#8211; I&#8217;ll answer, really. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' /> </p>
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		<slash:comments>270</slash:comments>
		</item>
		<item>
		<title>Why is my grout cracking in a straight line???</title>
		<link>http://floorelf.com/why-is-my-grout-cracking-in-a-straight-line</link>
		<comments>http://floorelf.com/why-is-my-grout-cracking-in-a-straight-line#comments</comments>
		<pubDate>Sun, 12 Sep 2010 16:41:09 +0000</pubDate>
		<dc:creator>Roger</dc:creator>
				<category><![CDATA[Grout]]></category>
		<category><![CDATA[membranes]]></category>
		<category><![CDATA[Tile]]></category>
		<category><![CDATA[backerboards]]></category>
		<category><![CDATA[cracking]]></category>
		<category><![CDATA[movement]]></category>
		<category><![CDATA[seams]]></category>
		<category><![CDATA[subfloor]]></category>

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		<description><![CDATA[As some of you may know (or simply don&#8217;t care about &#8211; but know anyway) I actually do reply to every question I&#8217;m asked on this site. It may take a while for me to sober up enough get enough time away from work to answer it &#8211; but I do. As such I am [...]]]></description>
			<content:encoded><![CDATA[<p></p><p>As some of you may know (or simply don&#8217;t care about &#8211; but know anyway) I actually do reply to every question I&#8217;m asked on this site. It may take a while for me to <span style="text-decoration: line-through;">sober up enough</span> get enough time away from work to answer it &#8211; but I do. As such I am frequently asked the same or similar questions a lot. I&#8217;m going to start turning these questions and answers into blog posts <span style="text-decoration: line-through;">to leave myself more beer drinking time</span> to help people with the same problems. So here&#8217;s my first one. If you have a suggestion for future posts like these just let me know and I&#8217;ll be more than happy to cobble together some similarly ridiculous advice for your problem. I will not share any names or other information with anyone else because &#8211; well, it&#8217;s none of their damn business &#8211; so no homeowners were harmed during the writing of this post.</p>
<p>Here&#8217;s the question:</p>
<p><em>My husband and I have recently tiled our kitchen and laundry room. It is a 35 year old house that had kitchen carpet in both areas. We removed the carpet and old linoleum was underneath. We installed backerboard thinset extra like you suggested on this site, <a title="How to install backerboards for floor tile" href="http://floorelf.com/how-to-install-cement-backerboard-for-floor-tile">which i read just now</a> to make sure. Now we have something like a fault line running through our grout. We did remove the grout down to the thinset and cleaned out as much as we could then regrouted. Of course it cracked again within 2 weeks of the repair. I do suspect a tile is moving but is there any sure way to know if it is just that tile or more and if so what is the best way to fix it. Also I am not sure why it would move with backerboard under it could it be the floor itself?</em></p>
<p>My response to this all-too-common question is a bit complicated since it is rarely one specific reason and could be a number of things.</p>
<p><span id="more-1018"></span></p>
<p>Hi (Name removed to protect people who actually ask me for advice),</p>
<p>The best way to determine what is moving (something is moving) is to go by layers. One of them is moving in an unusual manner or has not been properly addressed while preparing the floor for tile. We&#8217;ll start with the tile itself.</p>
<p>You stated that it appears to be a &#8216;fault line&#8217; which says to me that it runs the length of several tiles in a row and down one grout joint. Is this correct? If so it means that your actual tile layer is more than likely not the problem &#8211; it&#8217;s below that. If a tile (or tiles) were moving the grout would be cracked along at least two sides of an individual tile and would not create the line you&#8217;ve described. UNLESS (you knew that was coming, right?) that line is the one you snapped a chalk line on or drew on the floor as a reference and did not get thinset completely up to it on the edges of the tile. This would cause voids (conveniently enough) under one edge of every one of those tiles in a straight line. That&#8217;s doubtful, though, and would also cause cracking in the grout joints running away from that line.</p>
<p>Your backerboard. Unfortunately this is where I believe the problem may be. You stated that you installed thinset <strong>beneath</strong> the backerboard &#8211; correct? You did not state that you taped the seams of the backerboard with thinset and an alkali-resistant mesh tape. I would be willing to bet (my wife doesn&#8217;t let me do that, by the way, so it isn&#8217;t binding) that the fault line you&#8217;ve described is either directly over or within about three inches of a seam in your backerboards. If they are not taped but are thinsetted down they are fully supported beneath but still move independently of one another. Simple things like walking on one side of the backerboard seam more than the other (completely normal with room layouts) will cause more stress on one sheet than the one next to it. If these two are not tied together with mesh tape and thinset they will move independently and crack your grout. The only remedy for this is to pull out enough tile to tape those joints.</p>
<p>Screwing the backerboard into the joists &#8211; this will cause uneven movement in your substrate layers as the area directly above the joist will move differently than the rest of your substrate. The joist will expand and contract moving the layers directly above it more than any areas between the joists. The area above it has direct pressure pushing up on it while the areas between the joist have no pressure below them but, instead, are simply being pulled along for the ride &#8211; at different speeds.</p>
<p>The linoleum &#8211; I doubt that is the problem but even with thinset beneath your backerboards it can still cause movement depending on the type of linoleum. You stated that your house was 35 years old so it&#8217;s possible that it was &#8216;cushioned&#8217; linoleum. If so there is no way short of tearing it out that will eliminate all movement beneath your backerboards.</p>
<p>Your subfloor &#8211; another possibility beneath the linoleum. Since you did not remove the linoleum you do not know what shape the subfloor is in (unless you can see it between the joists from below) nor how the joints in the subfloor are staggered. You also do not know whether or not the linoleum has full contact with the subfloor or if there are voids. Another strong possibility is that the linoleum is installed to &#8216;luan&#8217; which is a very thin laminated plywood commonly used beneath linoleum. If this is the case it is very likely that there are voids between the luan and the subfloor allowing movement of everything above it.</p>
<p>A joist &#8211; You did not state whether the area of the fault line is one on which you walk quite a bit or one that sees very little foot traffic. If the latter it may be a joist directly beneath that fault line which is expanding and contracting an unusual amount. It&#8217;s very rare but I have seen it. If this is the case (you&#8217;ve eliminated the above possibilities) you can &#8216;sister&#8217; that joist with another joist screwed directly to it on either one or both sides of it. This will help stabilize that joist and possibly eliminate the problem.</p>
<p>The most likely cause (with walls as well as floors) is not taping the backerboard seams. This would require tearing out at least one or two rows of tile along that line (depending on where the seam is). The next strongest possibility is the layer of luan beneath your linoleum with voids beneath it. A fault line of cracking grout is a very distinctive problem with only a handful of causes and it&#8217;s usually the backerboard seams &#8211; in floors as well as walls.</p>
<p>Unfortunately anything other than the seams will require tearing out the installation at least down to the problem layer.</p>
<p>There you have it &#8211; quite anti-climactic, yes? That&#8217;s why I attempt to inject extremely bad humor in my posts &#8211; I don&#8217;t want you falling asleep on me <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' />  .  As I&#8217;ve stated before the only reason your grout would crack is due to movement (unless it is brand new, incorrectly mixed grout). The trick is to find <em>what</em> movement is causing the cracking. The best (only) way to prevent it is to make certain that your tile installation is properly constructed from the joists up or wall studs out. There will always be movement, the purpose of your preparation is to eliminate as much of that as possible and allowing for what is left.</p>
<p>If you have an idea or question which you feel may help out other people just let me know. You can simply leave in in the comments with something like &#8216;hey jackass, make this a post, willya&#8230;?&#8217; or similar. Or you can shoot me an email at Roger@FloorElf.com &#8211; I&#8217;ll answer you, I&#8217;m pretty friendly. No, really&#8230;</p>
<p>Besides, I need all the help I can get. <img src='http://floorelf.com/wp-includes/images/smilies/icon_mrgreen.gif' alt=':D' class='wp-smiley' /> </p>
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