That title right there is absolutely ripe for me to go off on a sophomoric, mildly humorous rant about the viability of inferior illegal plant use. But I’m not gonna do that. (Okay, maybe later…)

A soft joint, or control joint,  is simply one grout line, all the way down the length of your installation, that is filled with colored silicone or caulk rather than grout. The purpose of a soft joint is to allow movement in your installation without cracking tiles or grout. When placed properly it will absorb any ‘normal’ seasonal and structural movements inherent in structures.

There are guidelines that need to be followed for a soft joint to be effective. The TCNA guidelines call for a control joint every 20′ – 25′ in each direction for interior installations and every 8′ – 12′ in each direction for exterior installations. Interior installations which are exposed to direct sunlight also need control joints every 8′ – 12′.

This simply means that if you install tile in your living room and it is larger than 25′ or 30′ you need a control joint – period. It is non-negotiable. If you do not have it chances are likely that your tile installation will fail. The number one reason for tile installation failure (on a floor) is lack of proper control joints. You need them! *It’s either lack of proper control joints or improper coverage, there are conflicting views. Both will lead to a failure and both are installer error – both need to be correct!

You need them on wood, you need them on concrete, you need them inside, you need them outside. And no, that is not the beginning of a Theodore Geisel book. I’m simply trying to illustrate the importance of a soft joint in a large tile installation. Because it is. Very important.

Along with these control joints you also need to ensure proper perimeter spacing. This simply means that your tile around the perimeter of your room is not butted against the wall or framing. You need room for stuff to expand.

You don’t realize it but there are a lot of things in a structure which move – constantly. With temperature changes, normal construction shifts (settling), even sunlight causes enough significant heat to expand and contract structural elements several times a day. You absolutely need to allow for this movement.

If you do not allow for this movement your tile installation will not last long-term. Your grout will crack. Your tile will crack. Your dog will burst into flames. Your tile may ‘tent’ which means that there is so much pressure pushing two adjacent tiles together that the bond from the mortar will eventually fail and the two tiles will pop – literally – off the floor and tent. They will sit there right in the middle of your room looking like a little teepee.  I tapped a tile once in an installation which did not have control nor perimeter joints and they literally popped – loudly – and tented.

Control joints also need to be installed above expansion joints in concrete – whether you use a membrane or not. A membrane will allow you to ‘shift’ the control joint in the tile over up to six inches (depending on which membrane you use) but it still needs to be there. If your concrete has a control joint it needs to follow all the way up and through your tile installation.

Most grout manufacturers make a matching caulk or silicone which can be used for these joints. When cured they match the color of the grout exactly or nearly so. You can tell it’s there – if you look for it. Don’t look for it. I understand that a control joint may change the look of your installation – you may not like it. I know. I get it. I don’t like them either. But you need them.

The photo at the top of this post shows a control joint through the middle of a tile installation. This is right after I finished installing it so the caulk has not yet cured – that’s why you can see it. Once cured it matched the grout color exactly. In my next post I will show you exactly how to prepare this grout line as a soft joint and install the caulk or silicone.

I know there are some people out there (not my regular readers like you!) that read what I write and think to themselves ‘okay, but I’m sure that won’t happen with my installation’. So periodically I’m gonna post things like this that show exactly what happens when things aren’t built correctly. And yes, it will happen to yours, too, if the proper steps aren’t taken. If you care to see more train wrecks you can check out my ‘flawed‘ page wherein I post photos of absolutely horrible tile installations which I’ve torn out and replaced.

See that crack in the tile right there? (The line down the center is not a grout line – it’s a crack. You can click on it for a larger version) That bathroom floor is less than eight months old. It was installed with hardibacker over the subfloor and thinset. At least that part is correct, but that was about it. There was no thinset beneath the hardi and the seams between the sheets were not taped and thinsetted. To a lesser extent the correct screws were not used in the hardi – they committed the cardinal sin of using drywall screws in the backerboard. Yeah. Wrong.

So, back to the crack. (Never thought I’d ever type that!) As soon as I walked in and saw it I knew exactly what was wrong and I knew why. The crack was in an absolutely straight line – a dead giveaway that the crack is likely over a seam in the backerboard which wasn’t taped. If you read my post about how to correctly install flooring backerboards you will see that there needs to be thinset below the boards, the seams need to be taped, and the proper screws need to be used. None of which was done.

And here’s what was beneath it:

If you click on that photo (I dare you!) you can see the crack follows the seam of the backerboard exactly. Without the tape on the seams the individual boards may move in different directions and, without the support beneath from thinset, they will move independently and eventually crack your tile or, more commonly, your grout lines first.

When you tape and thinset your backerboard seams it will lock the two separate sheets together and any movements in the substrate (seasonal micro-movements, completely normal) will all move as one and in the same direction. This won’t cause any stress on your tile.

I simply pulled up all those cracked pieces and chipped the old thinset out of there, installed proper screws along the seam, taped and mudded the seam (when I say ‘mudded’ the seams I mean thinset) and reset new tiles and grouted it up. Once that grout cures it will lighten and it will look brand new.

So all these little things like ‘tape and mud your backerboard seams’ that I throw out there may seem like it’s just overkill or taking extra precautions which aren’t really necessary – well, they are necessary. And this is why. This will also happen on a shower wall if your seams are not taped and mudded. If the boards move differently it causes uneven stress on your tile – it needs to release somewhere. Ninety seconds worth of work to tape the seam to begin with would have prevented this – just do it! (damnit)

If preventing cracked tile isn’t enough motivation for you maybe this will: all of my regular readers know what happens if your tile or grout crack – your dog will burst into flames! So if you don’t do it for your tile, do it for your pooch. Not only are flaming dogs bad for, well, the dogs, but they tend to run around and catch other stuff on fire too! You don’t want that, do you?

TAPE YOUR SEAMS!

I constantly reiterate the need for a tile installation to be flat. Not necessarily level, but always flat. This is the mark of a true professional and the thing that turns an ‘okay’ installation into a spectacular installation. (Did I just type ‘spectacular? Jesus…) Anyway, the method I use on floor tile to get it flat is fairly simple and ensures that each tile is the exact same height as the tiles surrounding it.

Before I show you that you need to understand, as always, that the substrate preparation is the most important aspect of this. If your tile substrate looks like a skate park you’re never going to get a flat tile installation over the top of it. Your substrate needs to be as flat as you can possibly get it. Take time with your preparation – it makes the rest of the installation run smoothly and gives you a solid foundation.

Start by getting a few tiles set and make sure they are all flat with your straight-edge, just place the straight-edge on top of the set tiles and ensure that there are no open spaces beneath it and that every tile is the same height. You can push down on tiles that may be a bit high or take a tile up and place a little more thinset beneath it to raise it some. Once you have that correct the rest is cake, baby! (You ever seen a cake baby? They’re messy…)

All these photos are of a travertine tile bathroom floor. I used travertine photos because it happens to be one of the least dense stones and usually have quite a few pits and open spaces in the stone itself. If the tile is ‘filled’ travertine, as this is, it is normally only filled from the front so that, once installed, it has no open areas or pits on the face of the tile. You can, however, see these open areas in the back of the tile. I’m gonna show you how to fix this, too. You get a two for one with this post.

Photo 1

Once you have the initial couple of tiles set, as in photo 1, just comb your thinset onto your substrate in a uniform direction. (Make all the little lines from the trowel go the same way) This eliminates the possibility of trapping air beneath your tile and leaving spots that are not fully adhered (hollow spots). If you make the pretty little swirlies they may look cool, but they can also trap air beneath your tile. On a side note: my spell-check just told me that ‘swirlies’ isn’t a word – so I’m makin’ it one.

In photo 2 you can see the back of the travertine tile. See how it has all those pits and crevices and empty spots? You’ll want to fill those up with thinset to give the tile a good, solid fill and, essentially, make it more dense and durable. Do this by using the flat side of your trowel (Photo 3) and scraping thinset along the back of the tile in every direction. This ensures it is completely full and there are no open areas left. (Photo 4)

Photo 2

Photo 3

Photo 4

-This is what is called ‘backbuttering’ your tile. You’ll more than likely run into that term a lot when researching tile – that’s all it is. For an installation where you have an inconsistent tile or a questionable substrate you can always do this, then flip your trowel around and comb thinset on the tile as well (make pretty little lines – not swirlies!)

Now that you have a good solid piece of shiny rock to put down on your floor, flip it over and put it there. Make sure you flip it over – shiny side up. When you place it in the thinset on the floor place it directly against the two tiles adjacent to it (Photo 5) so that two sides of the tile are actually touching the two tiles next to it. As you do this you can push the tile down to just the right height to be flush with the tiles next to it.

Photo 5

This will ensure that the tile you just put down is the same height as the surrounding tiles. You can take your straight-edge again and use it to push the tile down and get it to the same height. If your tile goes down too far – PULL IT UP! and put a little bit more thinset beneath it.

I yelled ‘PULL IT UP’ because for some reason people think that once the tile is down – that’s it. It can’t be moved. That’s not it. Until the thinset cures – tomorrow! – that tile can be moved, pulled up, adjusted, smashed, replaced, etc. Do not be afraid to pull it back up and put more thinset beneath it if it sets too low.

Photo 6

After you get the tile at the proper height, and this needs to be along both edges that are touching, then you can go ahead and pull it away from the two tiles to create your grout line and make sure you are, indeed, at the proper height. (Photo 6)

Then just insert your spacers and make sure it is in the correct place. (Photo 7) Pulling it back also ensures that there is full coverage between the thinset and the back of your tile. Remember those little ridges that the trowel created? The ones that were not fully squished down as you were adjusting your tile will be pulled slightly as you create your grout line and this will create full coverage and support beneath your tile.

Photo 7

Photo 8

-You can take your straight-edge and lay it across the tile to ensure that they are all perfectly flat. (Photo 8 ) If one sets a little bit high you can simply wiggle the straight-edge back and forth until it is flush. If it sets a little too low – PULL IT UP! (damnit) and do it again.

It may seem like a tedious process – it is. But when done correctly you end up with a totally flat, professional looking tile installation which will last for years.

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