There are numerous really cool mosaics and liners which can be installed as an accent into your main field tile to add a unique touch to an otherwise standard tile installation. These are products such as glass and natural stone mosaics, individual painted tiles, or custom accents.

The biggest problem with these, however, is they are oftentimes not the same thickness as your main tile – they are usually thinner. This is especially true of most glass mosaics. I usually solve this problem with Schluter Ditra. Although I use ditra as my example in this post, you can also use regular 1/4″ backerboard if your inserts are significantly thinner.

Photo 1

See that glass (and metal) mosaic right there? (Photo 1 – You can click on it for a size larger than a small dog) It’s setting inside the main linear mosaics I’m installing on a backsplash. See how much thinner it is than the surrounding tile? That’s what we’re gonna fix. When you have your tile installed you want it all to be on the same flat plane without either tile sticking out (or sinking back). The best way to do this is to have an additional substrate behind your thinner tile to bump it out flush with the rest.

You want to cut your ditra about 1/16″ smaller than the overall size of your insert. You want to make sure you have enough support behind the insert, but you don’t want it larger. (Photo 2)

Photo 2

Photo 3

In Photo 3 you can see where I’ve flipped the ditra upside down so the fleece side is out. You want to install your insert onto the fleece side rather than the plastic, dovetailed side. this is much easier, especially with smaller tiles, and gives the insert more adhesion on the backside once installed. The thinset will ‘lock’ it to the wall doing it this way.

Photos 4 and 5 show how the ditra bumps it up to the same height as the field tile. If your insert is a LOT thinner, it may be better to use the 1/4″ backerboard, although you can double-up the ditra to make it thicker.

Photo 4

Photo 5

Once you get your ditra and inserts cut to size (cut all of them at once) get your thinset mixed up and cover the entire fleece side of the ditra inserts. Make sure the entire surface is covered, most mosaics are fairly small and any uncovered areas may lead to just one or two pieces not being adhered well. Spread it just like these here:

Photo 6

Photo 7

Then place your inserts onto the ditra and press down slightly – only slightly! Before you firmly press the inserts and the ditra together you want to flip them upside down. Doing this ensures that the face of your inserts, the shiny part that makes people go ‘ooooh, pretty’, is completely flat. Flipping them upside down, then pressing down firmly, will get the entire face totally flat and get a full bond onto the ditra. It is always best to use a flat surface on the back, squeezing them between the flat surface and the flat countertop or bench – whatever your wife lets you use. Like these:

Photo 8

Photo 9

Once you get them all installed to the ditra, flipped, and pressed down firmly to ensure a full bond – leave them alone! Give the thinset at least three hours to cure and get a grab, ideally let them set overnight. Really, leave them alone. Stop staring at them. Go have a beer Pepsi and have some dinner. We’ll get to them later.

STOP STARING! GO AWAY...

Once the thinset is cured you can fill the dovetails with the flat side of your trowel, then comb on the thinset with the notched side and install them into your design. You can cut your main field tile with spaces large enough for your insert (don’t forget the measurement for the grout line around the mosaics). And tile away. When you’re finished you should have two different tiles, with different thicknesses, installed flush on the same plane. Like this here:

Finished

This method works for backsplashes, shower walls, even tile floors. As long as you have good contact with the insert to the ditra, and good contact behind the ditra to the substrate, you should have a nice, flush tile installation which makes people go ‘ooooh, pretty’. Like these here:

Ooooh, Pretty...

Ooooh, Pretty < See?

Photo 1

I am not writing this to tell you why your tile is cracking or why your grout is cracking – I have other posts that may tell you that. (Click on the pretty little links ) If you happen to have Schluter Ditra as your substrate, this post will tell you why either one of the above may be happening.

While Ditra is my preferred membrane for floor tile installation (as well as countertops and tub decks) it absolutely needs to be installed correctly. The two main techniques for this are fairly simple:

• Make sure the cavities (waffles) are filled correctly
• Install it over an approved substrate (and with the correct type of thinset mortar)

Photo 2

There is a lot more to ditra than those two items but if either one is incorrect I can nearly guarantee a failure. See photos 1 and 2 there? The tile was cracked and it was a direct result of a) not getting the waffles filled correctly and b) improper coverage on the tile. Now b may be due to an improperly-sized trowel, letting the thinset skim over or set too long before installing the tile or simply incorrectly mixing the thinset. All three of those things will cause any tile installation to fail – whether you use ditra or not.

Not filling the waffles correctly, though, will cause the tile to not be fully supported and/or not ‘locking’ the tile into the ditra. Because it is not correctly locked into the ditra you will lose the mechanical bonding properties of ditra and you may as well install it directly to particle board at that point (That was sarcasm – don’t do that!). For more specifics about exactly how ditra works you can check out Provaflex vs. Ditra wherein I describe exactly how the mechanical bonding process works – and rant about a particular jackass. But the mechanical thing – that’s what you want to concentrate on.

You need to use the flat side of your trowel and spread thinset in every direction over the ditra to ensure that all the little waffles are full. Since the cavities are dovetailed (that means they go down and away from the opening) you need to ‘force’ thinset into the bottom corners of the cavities. Simply running the trowel over the ditra will not do this. Simply running the trowel over the ditra did that (photos 1 and 2).

Photo 3

Installing ditra over an approved substrate is much, much easier. In fact, nearly every bare substrate you find in a modern house would be considered an approved substrate – shiny linoleum is not one of them (Photo 3). While there are thinsets that ‘say’ they will bond to linoleum (and some of them will) apparently the jackass who installed that particular floor was not aware of that.

See photo 4? I lifted that up with my pinkie – literally! It was not attached at all. He may have had correct coverage beneath the tile and all the little waffles filled – I have no idea. There was not enough stuck to get enough leverage to tear one off and find out.

Photo 4

Most any plywood (even osb ) is an approved substrate for ditra. And  if you use a thinset approved for that substrate, there are no problems at all. Photos 3 and 4 had an unapproved substrate and, apparently, incorrect thinset (and a shitty tile job, but that’s a whole other post). It was nearly guaranteed to fail.

When you buy ditra for your installation every roll comes with a handy little instruction booklet. You can go to Schluter’s Ditra Page on their website and access the instruction booklet (This link is a PDF!). They even have a flash video about the proper installation technique. You can leave a comment below and ask. You can email me. You can send up smoke signals – I’ll answer.

Given the 17 ways to acquire correct ditra installation information above there is absolutely never a reason to do it incorrectly. Ditra, in my opinion, is the best membrane for most floor tile installations. The only time I’ve seen it fail is due to incorrect installation. And that isn’t just the common BS everyone accuses failures on. Me, personally, every one I’ve seen fail is incorrectly installed.

If you use ditra, and if you have an approved substrate, and if you have the correct thinset mortar, and if you fill the waffles correctly, and if you use the proper trowel and get proper coverage it will not fail. Yes, that’s a lot of ifs – when you read it. In practice it really is not that many things to get right. It’s just common sense, mostly.

So here’s one more if: If you have any questions at all about correctly installing ditra and using it for your tile installation please, for the love of all the marble in the Sistine Chapel, ask me below in the comments. I WILL answer you. I’m just super-cool like that

I constantly reiterate the need for a tile installation to be flat. Not necessarily level, but always flat. This is the mark of a true professional and the thing that turns an ‘okay’ installation into a spectacular installation. (Did I just type ‘spectacular? Jesus…) Anyway, the method I use on floor tile to get it flat is fairly simple and ensures that each tile is the exact same height as the tiles surrounding it.

Before I show you that you need to understand, as always, that the substrate preparation is the most important aspect of this. If your tile substrate looks like a skate park you’re never going to get a flat tile installation over the top of it. Your substrate needs to be as flat as you can possibly get it. Take time with your preparation – it makes the rest of the installation run smoothly and gives you a solid foundation.

Start by getting a few tiles set and make sure they are all flat with your straight-edge, just place the straight-edge on top of the set tiles and ensure that there are no open spaces beneath it and that every tile is the same height. You can push down on tiles that may be a bit high or take a tile up and place a little more thinset beneath it to raise it some. Once you have that correct the rest is cake, baby! (You ever seen a cake baby? They’re messy…)

All these photos are of a travertine tile bathroom floor. I used travertine photos because it happens to be one of the least dense stones and usually have quite a few pits and open spaces in the stone itself. If the tile is ‘filled’ travertine, as this is, it is normally only filled from the front so that, once installed, it has no open areas or pits on the face of the tile. You can, however, see these open areas in the back of the tile. I’m gonna show you how to fix this, too. You get a two for one with this post.

Photo 1

Once you have the initial couple of tiles set, as in photo 1, just comb your thinset onto your substrate in a uniform direction. (Make all the little lines from the trowel go the same way) This eliminates the possibility of trapping air beneath your tile and leaving spots that are not fully adhered (hollow spots). If you make the pretty little swirlies they may look cool, but they can also trap air beneath your tile. On a side note: my spell-check just told me that ‘swirlies’ isn’t a word – so I’m makin’ it one.

In photo 2 you can see the back of the travertine tile. See how it has all those pits and crevices and empty spots? You’ll want to fill those up with thinset to give the tile a good, solid fill and, essentially, make it more dense and durable. Do this by using the flat side of your trowel (Photo 3) and scraping thinset along the back of the tile in every direction. This ensures it is completely full and there are no open areas left. (Photo 4)

Photo 2

Photo 3

Photo 4

-This is what is called ‘backbuttering’ your tile. You’ll more than likely run into that term a lot when researching tile – that’s all it is. For an installation where you have an inconsistent tile or a questionable substrate you can always do this, then flip your trowel around and comb thinset on the tile as well (make pretty little lines – not swirlies!)

Now that you have a good solid piece of shiny rock to put down on your floor, flip it over and put it there. Make sure you flip it over – shiny side up. When you place it in the thinset on the floor place it directly against the two tiles adjacent to it (Photo 5) so that two sides of the tile are actually touching the two tiles next to it. As you do this you can push the tile down to just the right height to be flush with the tiles next to it.

Photo 5

This will ensure that the tile you just put down is the same height as the surrounding tiles. You can take your straight-edge again and use it to push the tile down and get it to the same height. If your tile goes down too far – PULL IT UP! and put a little bit more thinset beneath it.

I yelled ‘PULL IT UP’ because for some reason people think that once the tile is down – that’s it. It can’t be moved. That’s not it. Until the thinset cures – tomorrow! – that tile can be moved, pulled up, adjusted, smashed, replaced, etc. Do not be afraid to pull it back up and put more thinset beneath it if it sets too low.

Photo 6

After you get the tile at the proper height, and this needs to be along both edges that are touching, then you can go ahead and pull it away from the two tiles to create your grout line and make sure you are, indeed, at the proper height. (Photo 6)

Then just insert your spacers and make sure it is in the correct place. (Photo 7) Pulling it back also ensures that there is full coverage between the thinset and the back of your tile. Remember those little ridges that the trowel created? The ones that were not fully squished down as you were adjusting your tile will be pulled slightly as you create your grout line and this will create full coverage and support beneath your tile.

Photo 7

Photo 8

-You can take your straight-edge and lay it across the tile to ensure that they are all perfectly flat. (Photo 8 ) If one sets a little bit high you can simply wiggle the straight-edge back and forth until it is flush. If it sets a little too low – PULL IT UP! (damnit) and do it again.

It may seem like a tedious process – it is. But when done correctly you end up with a totally flat, professional looking tile installation which will last for years.

See:

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